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MiningPlazza Blogs

MiningPlazza Blogs where the mining industry speaks out.
Category >> Metallurgy Blogs
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Posted by: steven111111 in Metallurgy Blogs

Raymond mill is a common industrial powder equipment,and it's used to grind barite, limestone, ceramics, etc, such non-inflammable and non-explosive stuff,which the hardness is below 9.3 Mohs and moisture is less than 6% in the trades of mining,metallurgy,chemical engineering and construction material.The fineness size is adjustable in the range of 60-1250 mesh(It can even reach to 2500 mesh).It is possible to produce 10-60 mesh powder through assembling special device in the machine.
According to Raymond mill operating principle and working practice, we found that the main influence factors of Raymond mill's output mainly include:
1. One of the factors that affect the raymond mill's output:The hardness of the materials.The more hard the material,the more difficult to grind for the Raymond mill,and the more serious to wear for the equipment.The speed of the Raymond mill slow, of course,,the capacity of the Raymond mill is small.We recommend that customers use the equipment in daily process,should be strictly in accordance with the use of the Raymond mill's operating rules,don't use the equipment to crush the mateials that exceed the Raymond mill's ability.It's also the basic point of Raymond mill's use and maintenance daily.
2.The second factor that affect the raymond mill's output:The humidity of the materials,that is, if the raw materials contain water higher,the materials will easily adhere onto the Raymond mill, easily plug when the course of the materials being conveyed,so that causing the output of Raymond mill reduce.
3.The third factor that affect the raymond mill's output:The output size.The required size is high,that is the output size is smaller,the capacity is lower.If the customers have a high required of the materials’size,can according to their own production capacity and economic strength for other devices,such as YGM series High pressure micronizer.This machine have a wide range of product size,the smallest can reach to 2500 mesh.
4.The fourth factor that affect the raymond mill's output:the composition of material. If there is much powder in the raw material, it may reduce down the capacity. Because the powder will be easily to adhere.For this materials should be screened once in advance. For this situation, we recommend that customers should sieve the materials with the vibrating screen before the milling process.
5.The fifth factor that affect the raymond mill's output:The viscosity of materials.That is, the larger viscosity, it is easier to be adhesion.
6.The sixth factor that affect the raymond mill's output: The quality of quick wear parts (such as hammer,jaw plate). If the quick wear parts has no good wearlessness, it will reduce down capacity.
In short, there are many factors that effect the Raymond mill's outputand some are for the use of customer,for these factors,we have to continuously summarize,and timely evade,of course,there are some technical factors of the equipment itself.For these,it should be judged by themselves to make a right choice.

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Posted by: jawcrusher in Metallurgy Blogs

On the basis of more than 15 years’ production experience of our company, we absorb technology advantages from the same field abroad and domestic, organizing elite powder processing experts to investigate, research, try again and again; finally, we develop SBM grinding mill.

Grinding Mill is widely used in metallurgy, building materials, chemicals, mining minerals in areas such as grinding materials processing. According to the fine grinding of materials and discharging materials fineness, milling machines can be divided into Raymond Mill powder machine, high pressure hanging roller mill grinding machines, high pressure Powder Mill, through centrifugal Mill overpressure trapezoid Mill, tricycle in the six-speed milling machine types.

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Posted by: zenithdream in Metallurgy Blogs

Jaw crushers are typically used as primary crushers, or the first step in the process of reducing rock, are one of the main types of primary crushers in a mine or ore processing plant. The size of a jaw crusher is designated by the rectangular or square opening at the top of the jaws (feed opening).They crush primarily by using compression,is widely used in mining, metallurgy, construction, highway, railroad, and chemistry industries. Our company’s products are used of high-strength manganese steel, a shape casting, with advantages of wear-resistant, resistance, long life and so on. They main application for breaking large, medium and small stones and corresponding objects.

Jaw crusher features and Benefits:

1、 The product use of world-class manufacturing processes, selection of the most high-end materials;
2、 The base of bearing use of integrated steel structures;
3、 The broken cavity using "V"-shaped structure, so that the actual width of feed is same as nominal line width;
4、 The broken cavity is deep and without dead zone, increased capacity and output feed;
5、 Lubrication system is safe and reliable, convenient of replace parts, easy to maintenance;
6、 The outlet use of pad-style adjustment devices, convenient and reliable, large of adjustment range, and increase the flexibility of the equipment;
7、 Low noise, less dust

Jaw crusher work principle:

The motor transmits power through belt, drives the moving jaw do periodic motion to the fixed jaw surround the eccentric shaft. The angle between toggle plate and moving jaw increases when moving jaw moves up. So the moving jaw closes to the fixed jaw. The stuff will be crushed in this process. The angle of Jaw Crusher between toggle plate and moving jaw decreases when moving jaw moves down, the moving jaw of Jaw Crusher moves away from fixed jaw by the pulling of rod and spring, the products after crushing will be discharged from the outlet of Jaw Crusher.

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Posted by: Jameszhang in Metallurgy Blogs

SBM is professional manufacturer of crusher like impact crusher and powder making equipment like raymond mill. It is a major production and export base of sand-stone and powder making machinery in China.

Vibrating Feeder is a kind of linear direction feeding equipment. It features smooth vibrating, reliable operation, long service life and being suitable for feeding. They are widely used in mining, building-material, silicate and chemical industry in the crushing and screening plants.
In the Sand-Stone production line, it can send materials to crusher evenly and continuously and at the same time, it can screen materials roughly. It can be used in these areas such as metallurgical industry, coal mining industry, mining-selecting, building, chemical and grinding industry, etc.

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Posted by: shanghaisbm in Metallurgy Blogs

Vibrating Feeder Main Features and Benefits

  1. Our vibrating feeder is of highest capacity for the same deck size in industry
  2. Sub-resonance tuning to guarantee efficient, continued operation as deck liners wear
  3. simple structure, easy to adjust and to maintain.
  4. Infinite variety of sizes and custom configurations, typically up to 600 t/h to suit your requirement
  5. Our vibrating feeder is added closed frame, it can largely reduce pollution and noise.

Vibrating Feeder working principle

Vibrating feeder working principle as follows:
Through drive of the motor, the two eccentric shafts start rotating to produce a linear huge power which forces the feeder to vibrate. Through the vibration, The materials will slip and sling on the funnel, moving forward, when the materials pass the screening part, smaller parts will fall down, avoiding the further crushing, so screening purpose of vibrating feeder can be reached.

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Posted by: shanghaisbm in Metallurgy Blogs

raymond mill:
Comparing with ball mill, raymond mill features high efficiency, low power consumption, small size, a one-time small investment and widely used in barite, calcite, potash feldspar, talcum, marble, limestone, dolomite, fluorite, lime, activated clay, activated carbon, bentonite, kaolin, cement, phosphate rock, gypsum, glass, insulation materials, etc whose mohs hardness is not greater than 9.3 and humidity is below 6%. Raymond Mill is mainly consist of the milling system, analysis system and dust removal system.
Installation:
Pre-installation preparation :
1. Before Raymond mill has not yet installed on site, should be properly kept. Exposed surfaces shall be coated with anti-rust oil, and avoid the sun and rain to prevent rusting water body, to establish a maintenance system. 2. Plant and infrastructure should have sufficient height and size of the installation location. The base of raymond mill should be poured with standard cement and steel. After pouring cement a good foundation, you must have the maintenance period of 15 days.
3. should be accompanied by 2 ~ 3 tons lifting tools for installation and maintenance with Raymond mill.  4. After using raymond mill more than 6 months, clean and inspect the central axis of the host system, transmission device, roller device, analysis of oil pools. After that add enough to cope with the various components of lubricants.
Raymond mill Operation Flow:
Before starting,should check whether all the maintenance doors closed tight, check the crusher jaw plate gap is in line with the feed grain size, adjusting the analytical engine speed should reach approximate finished size requirements. The final start the machine as the order.
1. start bucket elevator; 2. activate the jaw crusher; 3. when there are material silo, start analysis machines;4 to start the air blower;5. start the raymond mill, at the same time  start electromagnetic vibrating feeder.
shut down the raymond mill machine in the following order:
1. first close the vibrating feeder to feed material;2. about one minute later stop the host;3. blowing the net residual powder then do the cessation of sub-blowers;4. the final close analyzer.

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Posted by: shanghaisbm in Metallurgy Blogs

Mobile crusher features:

Easy to transport :
Mobile crusher has high on-board chassis, short wheel base and tight turning radius, which is convenient for road transportation, especially for driving to crushing sites that are difficult to access. The set-up time of the mobile crusher plant are greatly reduced, compared with the stationary one.
Greatly reduce material transportation cost:
Mobile crusher crushes the material on site, without transporting the materials for off-site crushing, so the material transportation cost is greatly reduced.
Wide applications
According to different customers’ requirements, mobile crusher can be operated as independent units, or as two-stage crushing plant with primary and secondary crushing, or as three-stage crushing plant with primary, secondary, and tertiary crushing. Likewise, mobile crusher can be easily adjusted to suit the crushing application by choosing feeding to crusher or feeding to screen options.
Reliable performance and convenient maintenance
mobile crusher adapts excellent quality crusher, screen and feeder made from Shanghai Zenith Company, yet the quality is stable and reliable. Normal belt conveyor can be used for conveyance of material, which is of mature technology, simply operation, easy maintenance, and low investment.
Customized production and flexible configuration
We can provide special mobile crusher plant based on customers’ site, material, and particle shape requirements, etc. Such as self-load belt conveyor, multiple machines combined type, single machine type and so on.